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  • Composting system for biological waste treatment Composting system for biological waste treatment

    Composting system for biological waste treatment

    UTV AG is the world market leader in waste treatment with semi-permeable membranes. The result is efficient treatment of biowaste in a closed system with membrane covered, pressure-ventilated, oxygen-controlled decomposition technology.
    About the system

Let's make compost

Take advantage of the UTV system to sanitize the raw material.

For more than 25 years, we have been a leading supplier of closed systems with semi-permeable cover membranes that have a lasting effect on your composting process.

Emissions

The fine pores of the semi-permeable membrane cover do not allow large molecules such as odorous substances or bioaerosols to pass through to the outside. Furthermore, the membrane function replaces a biofilter.

Cost-efficient

The simple design ensures a significantly lower system investment compared to an enclosed system with a similar capacity. The demand-controlled ventilation requires fans with minimal power and energy consumption.

Versatile

UTV systems can be used to successfully compost a wide variety of raw materials. With our worldwide experience of over 120 systems on all continents and in all climate zones, we always find a solution.

Short construction time

The basic version of the UTV windrow composting system only requires a paved area, which can be constructed within 2-3 months. The simple system allows for quick authorisation compared to an enclosed system.

Composting with system & technology

GORE® Cover for treating biowaste.

Technology

GORE® Cover for treating biowaste.

GORE® Cover offers a fully integrated composting solution for the treatment of biowaste. As the global market leader in windrow composting, GORE® Cover can be installed and operated cost-effectively.

To the GORE® Cover
Aeration of the composting system Bacteria nutrition employing up-to-date technology.

Technology

Aeration of the composting system Bacteria nutrition employing up-to-date technology.

The decomposition processes in the windrow are optimally regulated over a controlled ventilation system. The corresponding data is recorded inside the windrow unit using high-quality measuring probes.

Ventilation systems

Process flow & sustainability

The process flow of our composting plant.

Systems

The process flow of our composting plant.

By returning the compost obtained from waste to the natural cycle, it is not only a sought-after raw material, but also an important supplier of humus to the soil. In just a few process steps, the composting plants produce a natural product that can be used in various ways.

Process flow
Good management and the right technology helps the climate.

UTV AG

Good management and the right technology helps the climate.

Different emissions are produced during composting, which can have a different impact on the environment depending on the composting system. Aerobic composting is a decisive factor in avoiding climate-relevant gases.

Sustainability

Sectors and raw materials

The right solution for every industry.

Industries

The right solution for every industry.

UTV AG helps to provide a sustainable solution in a wide variety of areas. From entire municipalities and agriculture to fermentation plants and landfill operators, we support our customers in achieving their goals.

Industries
Raw materials for biological treatment.

Raw materials

Raw materials for biological treatment.

UTV systems can be used to successfully compost a wide variety of raw materials, such as green waste from gardens and parks, kitchen waste and food waste, as well as animal by-products, solids from fermentation, agricultural residues, mixed waste and organics from residual waste, sewage sludge and waste from food production.

Raw material

Treatment systems for composting & stabilization

UTV AG can offer complete treatment and disposal solutions for a wide range of waste streams, including green waste, the organic fraction from municipal waste, kitchen waste, fermentation residue, sewage sludge, waste from the food fraction or, in short, all biowaste.

Raw materials for composting

Systems

Raw materials for composting

What nature achieves alone when organic material is decomposed over months, can be optimized and accelerated with modern technology under controlled conditions? Usually, an enclosed plant is necessary for this purpose. However, this is not the case with a membrane cover made of GORE© Cover Laminat for compost windrows. It creates a real "climate chamber" for the compost windrows and is by far more cost-effective, simpler and more flexible than a building.

Composting
AD & Post-composting

Systems

AD & Post-composting

The conditioning and hygienization of the fermentation residues is carried out in the post-rotting process. Get the most out of biowaste: Biogas, renewable energy, nutrients and organic matter/humus. To reach the hygienization temperatures as quickly as possible, the GORE® Cover System is used in the further decomposition facility. The windrows are completely covered, thus minimizing odor emissions.

Post-composting
Residual waste treatment by MBT and waste drying

Systems

Residual waste treatment by MBT and waste drying

The mechanical-biological treatment of wastes (MBT) is an established treatment option in several countries to reduce the volume of mixed municipal solid waste to be landfilled by 70%. At the same time a high calorific fraction (RDF) of so-called refused derived fuels and of valuable material are recovered and biologically stabilized material employing a composting process is generated that can be landfilled without any problems.

Residual waste treatment

Rent first and try it out.
Our mobile composting system

This is unique to UTV – check it and test it first before you buy it!

This is unique to UTV – check it and test it first before you buy it!

Our composting systems, which have proven themselves in stationary use for many years, are also available as a reliable, completely mobile test system. Everything fits on a trailer in the smallest version, including aeration system, pipes, tarpaulin and control system (WLAN).

You can run a test – for example with your different raw materials – and see from the results whether the compost produced using UTV technology meets your requirements.

Request your mobile test system now

Become an expert.
UTV Insightstorys.

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Project Nutrofertil, Portugal

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Project Nutrofertil, Portugal

March 2024 - Our new composting plant was built at Nutrofertil in Santiago de Besteiros. This plant is designed to efficiently compost around 8,500 tons of horse manure, chicken manure and green waste every year.

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Waste Expo Brasil 2024

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Waste Expo Brasil 2024

E aí, galera de São Paulo!

UTV AG will be at the Waste Expo 2024 in São Paulo! Visit us from October 22 to 24, 2024 at our booth as part of the German Pavilion, where we will present our sustainable solutions together with 10 other German companies.

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Project ReNature GmbH, Germany

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Project ReNature GmbH, Germany

UTV AG goes wireless – We take temperature monitoring to the next level with our wireless system. We are setting new standards in temperature monitoring with the introduction of an innovative wireless system.

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UTV AG goes wireless

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UTV AG goes wireless

UTV AG goes wireless – We take temperature monitoring to the next level with our wireless system. We are setting new standards in temperature monitoring with the introduction of an innovative wireless system.

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Throwback IFAT Munich 2024!

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Throwback IFAT Munich 2024!

Together, we are strong – A successful collaboration with GORE® Cover. From 13 May to 17 May 2024, we were represented at IFAT in Munich, the world's leading trade fair for water, sewage, waste and raw material management.

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Throwback IFAT China 2024!

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Throwback IFAT China 2024!

We travelled around the world to IE expo China 2024 – the leading trade fair for environmental technologies in Asia. Three days full of new impressions and inspiration for the future.

To news
We were at the Pollutec 2023 in Lyon

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We were at the Pollutec 2023 in Lyon

We will be presenting our composting system for biological waste treatment at THE LÄND's stand during the largest trade fair for environmental solutions. We will be on site from 11 to 13 October and will be happy consult you on our products and services.

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Towards internationality

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Towards internationality

Many great speakers and forward-looking topics. At the business event "the 4 economic drivers of Europe", everything revolved around the sustainable economy. We are thrilled and looking forward to day 3 at Pollutec 2023!

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Pollutec 2023 is over now

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Pollutec 2023 is over now

Four great and successful trade fair days are behind us – we would like to thank Baden-Württemberg International and Umwelttechnik BW for the great cooperation. THE LÄND's joint trade fair stand is an absolute eye-catcher and attracts many enthusiastic interested visitors.

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UTV on tour

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UTV on tour

Hot temperatures and composting – just right for the system from UTV.

We visit the site to get an idea of the local conditions and the prevailing climate to identify the project requirements. Based on this, we develop a customized system concept so that the system can develop its high efficiency in the subsequent production process.

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35th Kassel Waste and Resources Forum 2024

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35th Kassel Waste and Resources Forum 2024

We attended the 35th Kassel Waste and Resources Forum 2024. After last year's successful participation in the congress trade fair, you could meet us again this year from 9 to 11 April 2024 at the Kongress Palais in Kassel.

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Industry solution

Industrial
composting.

With the UTV system, organic materials are composted under controlled conditions. Find out more about the use of our system in various industries – what requirements we fulfil and what advantages result from using the system for composting.